Designed to optimize and control critical processes in the cement industry, Leaf operates in key stages such as clinker kilns, pre-calciners, and vertical mills.
With Leaf, your operation gains stability, efficiency, and sustainability, ensuring more profitable and competitive production.
Greater Savings and Sustainability:
Optimize production and lower costs by increasing energy efficiency.
Reduced Operational Interventions:
Minimize the need for manual adjustments, allowing your team to focus on more strategic tasks.
Greater Operational Stability:
Automatic adjustment of critical parameters ensures that operations remain stable and safe.
Real-Time Decision-Making:
A real-time data visualization panel enables faster and more accurate decisions.
With Leaf, your operation achieves greater energy efficiency by standardizing combustion and minimizing temperature variations. This results in a more consistent production process, less equipment wear, and significantly lower operational costs.
Reduction in specific thermal consumption: Up to 2.4%
Reduction in average fuel feed: Up to 4%
Reduction in head pressure variability: Up to 60%
Increase in free lime samples within the ideal range: Up to 12%
Increase in kiln feed rate: Up to 3%
Leaf automatically adjusts critical parameters, ensuring more efficient and uniform decarbonization.
This reduces variability, improves process efficiency, and lowers energy consumption, making your cement plant more competitive.
Reduction in standard deviation of temperature at the 6th stage: Up to 16%
Reduction in exhaust fan power: Up to 7%
Average increase in thermal substitution: Up to 4.9%
Leaf stabilizes operations by adjusting grinding parameters in real time, minimizing product variability.
This results in more uniform granulometry, less wear on mill components, and energy savings, boosting plant productivity.
Reduction in specific electrical energy consumption: Up to 1.6%
Increase in hourly productivity average: Up to 3.6%
Multivariable and anticipatory control: FUZZY manages the complexity of multiple variables and predicts process disturbances, ensuring stability even under challenging conditions.
Leaf uses fuzzy logic to control multiple variables, featuring an exclusive and patented algorithm that makes advanced control automation faster and more reliable.
Benefits: Less variability, higher product quality, and reduced waste.
Automatic setpoint optimizer: SUNFLOWER adjusts optimal operating points in real-time, maximizing efficiency and performance.
Benefits: Energy savings, increased productivity, and more profitable operation.
Custom Control: Leaf adapts to your specific needs, creating personalized rules and logic for precise control.
Benefits: Flexibility to handle different processes and products, and tailor-made optimization.
Access process data anytime, anywhere, through a user-friendly and intuitive interface.
+ Customization and Alerts: Adapt screens to your needs and receive alerts to make proactive decisions and avoid problems.
Benefits: Greater process visibility, faster and more efficient decision-making, and free support from iSystems Engineering.
Integrate multiple processes and create a unified production strategy, connecting different stages and systems for a cohesive operation.
Benefits: Better communication, improved coordination, and faster decision-making.
Leaf is a patented solution developed with APC technology, ensuring exceptional results for your industrial operation.
Count on the pioneering and exclusive iSystems with Fuzzy logic control approaches, present in 9 countries.
Companies like Atvos, BP Bunge, CBA, Raízen, CSN, Dexco, and CBMM use Leaf to optimize industrial processes.
Leaf propelled us to the forefront of Industry 4.0. We started with cogeneration to achieve stability and later expanded to other processes, such as evaporation and extraction, with outstanding results. Leaf not only optimized our efficiency but also brought us industry recognition and an upgrade for our team. It proves that innovation is a continuous and rewarding journey.
Cristiano Azeredo,
Coordinator of Electrical, Instrumentation, and Automation at Atvos
The key factor was implementing cogeneration at the Frutal unit. The control of boiler pressure and drum level brought stability and optimization, positively impacting the entire plant. The success of this pilot project paved the way for Leaf’s expansion, solidifying its value. iSystems delivered results that speak for themselves, proving the solution’s effectiveness.
Danilo Cabrini,
Coordinator of Electrical, Instrumentation, and Automation at bp bioenergy
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