LEAF is an AI-driven platform for Advanced Process Control, increasing the stability and efficiency of industrial processes without requiring downtimes or operational interventions.
Optimize industrial processes and reduce costs with LEAF, the advanced control technology that adapts to your operation.
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usage rate in operations
50
major industrial groups served
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with exclusive patented operations in 8 countries
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industrial processes optimized
SMART OPTIMIZATION FOR INDUSTRIES
With exclusive technology, LEAF operates without relying on complex mathematical models. It completely integrates with your equipment, automatically adapting to seasonal process variations.
Reduce your operational intervention: Automate complex processes, minimizing the need for direct human intervention and boosting operational efficiency.
Reduce resource consumption: Optimize resource usage, reducing waste and ensuring a more sustainable and cost-effective operation.
Standardize your operations: Ensure consistency in processes by applying the best practices automatically to maintain uniform quality and production.
A suite of powerful technologies working together to optimize your industrial processes. See how each feature can benefit your operation:
FUZZY: PRECISE AND ADAPTIVE CONTROL
Multivariable and anticipatory control: FUZZY handles the complexity of multiple variables and predicts process disturbances, ensuring stability even in challenging conditions.
BenefITS: Fewer variations, improving both final product quality and waste reduction.
LEAF utilizes fuzzy logic for multivariable control with an exclusive patented algorithm, making advanced control automation faster and more reliable.
SUNFLOWER: INTELLIGENT AND CONTINUOUS OPTIMIZATION
Automatic setpoint optimizer:SUNFLOWER adjusts optimal operating points in real time, maximizing efficiency and performance.
Benefits: Energy savings, upgraded productivity, and more profitable operation.
LUA LOGIC: CUSTOM AND FLEXIBLE CONTROL
Control customization: LEAF adapts to your specific needs by creating customized rules and logic for precise control.
Benefits: Flexibility in handling different processes and products, providing customized optimization.
Access process data from anywhere at any time through a user-friendly and intuitive interface.
+ Customization and alerts: Adapt the display to your needs and receive alerts to make proactive decisions and avoid problems.
Benefits: Greater process visibility, faster and more efficient decision-making, and cost-free support from iSystems Engineering.
Integrate multiple processes and create a unified production strategy, connecting different stages and systems for a cohesive operation.
Benefits: Better communication, enhanced coordination, and faster decision-making.
A VERSATILE SOLUTION FOR A VARIETY OF INDUSTRIAL PROCESSES
LEAF can be applied to a wide range of equipment and processes, ensuring greater efficiency, control, and standardization.
Boilers: Precise control of temperature and pressure, reducing fuel consumption and increasing safety
Crushers: Enhanced performance and energy efficiency with dynamic adjustment of operating parameters.
Distillers: Continuous optimization of the separation process, ensuring higher purity in the final product.
Evaporators: Efficient energy management and maximized production capacity.
Calciners: Automated control to maintain consistent quality and reduce unwanted variabilities.
Mills: Automatic adjustments to optimize grinding, improving efficiency and reducing equipment wear.
Achieve significant reductions in fuel, water, and energy consumption, while minimizing variability in critical processes.
1-5% reduction in fuel consumption in boilers
Up to 30% reduction in combustion variability (O2 content) in boilers
1.7M liters of raw water saved in one harvest at the mill
Up to 11% reduction in specific fuel consumption (LPG)
Up to 4% reduction in average fuel feed in the clinker kiln
Up to 2% average reduction in specific gas consumption (Nm³/ton) in the calciner
Up to 2.9% reduction in specific natural gas consumption in the pelletizing furnace
Up to 3% reduction in electricity consumption during grinding
Clients like Ambev, Ajinomoto, Atvos, BP Bunge, CBA, and Raízen use LEAF to optimize their industrial processes.
Our major success was implementing cogeneration at our Frutal unit. By precisely controlling boiler pressure and tube levels, we achieved enhanced stability and optimization, positively affecting the entire plant. This pilot project’s success led to the expansion of LEAF, highlighting its value. iSystems delivered results that speak for themselves, showcasing the effectiveness of their solution.
Danilo Cabrini
Coordinator of Electrical, Instrumentation, and Automation
BP Bunge
LEAF has positioned us at the forefront of Industry 4.0. We started with cogeneration to achieve stability and subsequently expanded into processes such as evaporation and extraction, yielding exceptional results. LEAF not only optimized our efficiency but also earned us industry recognition and strengthened our team. It stands as a testament to the continuous and rewarding journey of innovation.
Cristiano Azeredo
Coordinator of Electrical, Instrumentation, and Automation
Atvos
INDUSTRY TECHNOLOGY ONLY ISYSTEMS PROVIDES
LEAF by isystems is a patented solution featuring advanced control technology, designed to deliver outstanding results for your industrial operations.
Check out our pioneering and exclusive Fuzzy control algorithms, successfully implemented in 8 countries.
Interested in how LEAF can revolutionize your industry? Fill out the form below, and we’ll get in touch!
