Leaf is designed to transform critical processes in the mining industry, such as crushing, grinding, and kiln operations.
With Leaf, your operation becomes more efficient and predictable, increasing productivity, reducing energy consumption, and minimizing variability, ensuring a more stable and profitable production process.
Greater Savings and Sustainability:
Optimize production and cut costs by increasing energy efficiency.
Reduced Operational Interventions:
Minimize the need for manual adjustments, allowing your team to focus on more strategic tasks.
Enhanced Operational Stability:
Automatic adjustment of critical parameters ensures stable and safe operations.
Real-Time Decision Making:
A real-time data visualization panel enables faster and more assertive decisions.
With Leaf, your operation achieves a higher feed rate and reduced interlocking, minimizing process variability. This results in more stable crushing, less equipment wear, and higher operational efficiency.
Increase in total crushing productivity: Up to 5.4%
Increase in feed rate: Up to 9.5%
Leaf automatically adjusts critical parameters, ensuring more uniform particle size and a higher feed rate. This makes operations more predictable, leading to energy savings and increased productivity.
Reduction in particle size variability: Up to 40%
Reduction in electrical energy consumption: 1% to 3%
Increase in feed rate: 2% to 6%
Leaf controls burner temperature variability, ensuring more efficient and uniform combustion. This translates into lower fuel consumption, increased equipment lifespan, and more consistent and sustainable production.
Reduction in specific natural gas consumption: Up to 2.9%
Reduction in burner temperature variability: Up to 24%
Multivariable and anticipatory control: FUZZY manages the complexity of multiple variables and predicts process disturbances, ensuring stability even under challenging conditions.
Leaf uses fuzzy logic to control multiple variables, featuring an exclusive and patented algorithm that makes advanced control automation faster and more reliable.
Benefits: Less variability, higher product quality, and reduced waste.
Automatic setpoint optimizer: SUNFLOWER adjusts optimal operating points in real-time, maximizing efficiency and performance.
Benefits: Energy savings, increased productivity, and more profitable operation.
Custom Control: Leaf adapts to your specific needs, creating personalized rules and logic for precise control.
Benefits: Flexibility to handle different processes and products, and tailor-made optimization.
Access process data anytime, anywhere, through a user-friendly and intuitive interface.
+ Customization and Alerts: Adapt screens to your needs and receive alerts to make proactive decisions and avoid problems.
Benefits: Greater process visibility, faster and more efficient decision-making, and free support from iSystems Engineering.
Integrate multiple processes and create a unified production strategy, connecting different stages and systems for a cohesive operation.
Benefits: Better communication, improved coordination, and faster decision-making.
Leaf is a patented solution developed with APC technology, ensuring exceptional results for your industrial operation.
Count on the pioneering and exclusive iSystems with Fuzzy logic control approaches, present in 9 countries.
Companies like Atvos, BP Bunge, CBA, Raízen, CSN, Dexco, and CBMM use Leaf to optimize industrial processes.
Leaf propelled us to the forefront of Industry 4.0. We started with cogeneration to achieve stability and later expanded to other processes, such as evaporation and extraction, with outstanding results. Leaf not only optimized our efficiency but also brought us industry recognition and an upgrade for our team. It proves that innovation is a continuous and rewarding journey.
Cristiano Azeredo,
Coordinator of Electrical, Instrumentation, and Automation at Atvos
The key factor was implementing cogeneration at the Frutal unit. The control of boiler pressure and drum level brought stability and optimization, positively impacting the entire plant. The success of this pilot project paved the way for Leaf’s expansion, solidifying its value. iSystems delivered results that speak for themselves, proving the solution’s effectiveness.
Danilo Cabrini,
Coordinator of Electrical, Instrumentation, and Automation at bp bioenergy
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