Designed to optimize and control industrial processes in the sugar and alcohol sector, Leaf is applied at various stages of production, such as cogeneration, distillation, and evaporation.
A complete solution to maximize efficiency, reduce variability, and ensure a more stable and profitable operation.
Greater savings and sustainability:
Optimize production and cut costs by increasing energy efficiency.
Reduced operational interventions:
Minimize the need for manual adjustments, allowing your team to focus on more strategic tasks.
Enhanced operational stability:
Automatic adjustment of critical parameters ensures stable and safe operations.
Real-Time decision making:
A real-time data visualization panel enables faster and more assertive decisions.
Ensure stable and standardized operations, minimizing manual interventions and reducing waste.
Decrease variability and achieve a more predictable operation, leading to higher productivity and cost reduction.
Efficiency increase: 0.5% to 1.5%
Increase in TG inlet temperature: Up to 5ºC
Reduction in steam pressure variability: Up to 50%
Reduction in relief and pressure reducer usage: Up to 90%
Reduction in operational interventions: Up to 70%
Minimize temperature variations in columns and keep ethanol ºINPM (or ºGL) within the desired specifications.
Leaf stabilizes the process, reducing fusel oils and ensuring a consistent final product.
Reduction in column temperature variability: Up to 50%
Reduction in fusel oil losses: Up to 25%
Reduction in ethanol ºINPM (or ºGL) variability: Up to 60%
Reduction in ethanol ºINPM (or ºGL): Up to 0.15pp
Reduce fluctuations in juice pH and syrup Brix, preventing oscillations and ensuring quality and efficiency.
Leaf adjusts critical parameters in real-time, keeping effect levels under control and preventing sugar inversion.
Reduction in column temperature variability: Up to 50%
Reduction in fusel oil losses: Up to 25%
Reduction in ethanol ºINPM (or ºGL) variability: Up to 60%
Reduction in ethanol ºINPM (or ºGL): Up to 0.15pp
Enhance cooking control. A more precise cooking process ensures a high-quality final product by keeping cooker variables under control, even in challenging conditions.
Ensure efficiency in diffusion. The continuous monitoring and adjustments to diffuser variables guarantee efficient and stable extraction, increasing yield and the quality of the extracted juice.
Optimize extraction and reduce losses. Adjust critical milling variables in real-time to ensure efficient extraction and minimize waste, even with variations in raw material quality.
Multivariable and anticipatory control: FUZZY manages the complexity of multiple variables and predicts process disturbances, ensuring stability even under challenging conditions.
Leaf uses fuzzy logic to control multiple variables, featuring an exclusive and patented algorithm that makes advanced control automation faster and more reliable.
Benefits: Less variability, higher product quality, and reduced waste.
Automatic setpoint optimizer: SUNFLOWER adjusts optimal operating points in real-time, maximizing efficiency and performance.
Benefits: Energy savings, increased productivity, and more profitable operation.
Custom Control: Leaf adapts to your specific needs, creating personalized rules and logic for precise control.
Benefits: Flexibility to handle different processes and products, and tailor-made optimization.
Access process data anytime, anywhere, through a user-friendly and intuitive interface.
+ Customization and Alerts: Adapt screens to your needs and receive alerts to make proactive decisions and avoid problems.
Benefits: Greater process visibility, faster and more efficient decision-making, and free support from iSystems Engineering.
Integrate multiple processes and create a unified production strategy, connecting different stages and systems for a cohesive operation.
Benefits: Better communication, improved coordination, and faster decision-making.
Leaf is a patented solution developed with APC technology, ensuring exceptional results for your industrial operation.
Count on the pioneering and exclusive iSystems with Fuzzy logic control approaches, present in 9 countries.
Companies like Atvos, BP Bunge, CBA, Raízen, CSN, Dexco, and CBMM use Leaf to optimize industrial processes.
Leaf propelled us to the forefront of Industry 4.0. We started with cogeneration to achieve stability and later expanded to other processes, such as evaporation and extraction, with outstanding results. Leaf not only optimized our efficiency but also brought us industry recognition and an upgrade for our team. It proves that innovation is a continuous and rewarding journey.
Cristiano Azeredo,
Coordinator of Electrical, Instrumentation, and Automation at Atvos
The key factor was implementing cogeneration at the Frutal unit. The control of boiler pressure and drum level brought stability and optimization, positively impacting the entire plant. The success of this pilot project paved the way for Leaf’s expansion, solidifying its value. iSystems delivered results that speak for themselves, proving the solution’s effectiveness.
Danilo Cabrini,
Coordinator of Electrical, Instrumentation, and Automation at bp bioenergy
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